160L Blasformmaschine für Kunststofftrommel (160-100)

General Issues
1.1 All documentation should be English.
1.2 Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.
1.3 Max. Volume of product: Single cavity 160 L
1.4 Total weight 17.5 ton
1.5 Max. Output 35 PCS/h (product net weight 5.6 Kg, Sufficient cooling water temperature at 8 celsius degree with an intake pressure of between 3.5 to 4.5 bars, with a Min. Difference between intake and outlet of 3 bars. )
Clamping Unit
2.1 Principle: Bi-direction synchronous clamping device with double axis.
2.2 Linear roller guidance horizontal
2.3 Clamping force: 500KN
2.4 Mold platens H x W 1200 x 1000 mm
2.5 Distance between the platens: 600-1450 mm
2.6 Clamping unit stroke: 850 mm
Die Head
3.1 Type of die head: Over-lapping accumulator head
3.2 FIFO
3.3 Max. Storage volume: 14L
3.4 Die diameter 100~350 mm
3.5 200 point WDS system controller
3.6 Type of temperature sensors: K
3.7 Power of heating: 22 KW
Extruder system
4.1 Extruder should be adequate to work with HDPE, PP
4.2 Screw diameter: 100/25D
4.3 Nitride treatment barrel and screw.
4.4 Plasticizing efficiency: 240 kg/h (HDPE)
4.5 Feeding zone grooved with cooling water.
4.6 Type of temperature sensors: K
4.7 AC motor drive: 55 KW
4.8 Cast-aluminum heater with heater preserving and protection cover of stainless steel.
4.8 Heating power: 24KW
4.10 Cooling by 4 cooling fans.
4.11 Move forward and backward of extruder +/- 25 mm
4.12 Side adjustment of extruder +/- 120 mm
4.13 Raw material hopper with a window.
Blow System(optional)
5.1 Blow system mounted on linear guide under mold
5.2 Height adjustment mechanism 250 mm
5.3 Blow pin up/down stroke: 150 mm, controlled by hydraulic cylinder.
5.4 Parison close
5.5 Mechanical adjustment for left and right
Take out system
6.1 Take out stroke 150mm
6.2 Adopt Linear Guide and Synchronous belt transmission of motor to advance and retreat
6.3 Gripper with the function: Auto cooling water
Hydraulic System
7.1 Adopt Hydraulic Accumulators
7.2 Hydraulic working pressure 160bar
7.3 Hydraulic system with piston pump: 50L/min(TAICIN) Taiwan brand
7.4 Mold open/close, ejection flowage by Prop. Valve controlled(Prop valve: HNC)
7.5 Oil temperature sensor showing the screen
7.6 Hydraulic valves: Yuken brand.
7.8 Motor power: 15 KW (Siemens)
7.9 Servo system
Servo valve: VICKERS
Servo oil source: 4KW
7.10 Threads of hydraulic block use of screw joint GE(ISO 1179)
Pneumatic System
8.1 Separate service unit with filter for blow and move functions.
8.2 Pneumatic cylinders FESTO or AIRTEC
8.3 Pneumatic valves FESTO or Airtec
8.4 Max. Pressure of all components: 10 bar
8.5 Max. Pressure of gauge: 10 bar
8.6 High/Low pressure for blow
8.7 Air supplier switch should be locked
8.8 Air consumptions: 2.5 m3/min
Control System
9.1 Control System: BECKHOFF
9.2 Servo WDS control system: BECKHOFF200point.
9.3 Full color 15" Touch screen.
9.4 Recipe and machine data storage on memory stick (CF)
9.5 Emergency stop push buttons (rotationally release) without key
9.6 All electric components needs to be for power supply 230V/400V, 50Hz, controller DC24V, signal 0-10V
9.7 Total rated power: 116 KW
9.8 Average energy consumption: 65 KW
9.9 Main components (Air switch, Contactor) LG; Intermediate reply: Omron
9.10 Invertor of extuder motor: FUJI
9.11 Linear transducer: NOVOTECH
9.12 Proximity switch: Schneider